Project Background
In March 2025, a HIIT Pilates studio located in the UK contacted us to upgrade its training equipment for high-intensity group classes.
The studio covers approximately 90㎡ and focuses on strength-based Pilates and functional training.
Project Overview:
- Location: United Kingdom
- Studio Type: HIIT Pilates Studio
- Studio Size: ~90㎡
- Equipment Quantity: 10 Mega Reformers
- Application: High-intensity group training & private sessions
The client’s core objective was to build a high-load, safe and durable Mega Reformer training system that could support frequent daily usage.
Client’s Core Challenges
Before placing the order, the client faced several practical issues:
- High Load Requirement – The studio mainly offers HIIT-style Pilates, requiring equipment with strong frame stability and high weight capacity.
- Safety Compliance – The equipment had to meet European certification standards (CE).
- Tight Opening Schedule – The studio had a fixed opening date and strict delivery deadline.
- Long-Term Durability – Previous equipment from a local supplier showed wear and noise after 6–8 months of intensive use.
Our Mega Reformer Configuration Solution
CE & ISO Certification for Commercial Mega Reformer Manufacturing
Based on the studio layout and training intensity, we provided the following customized configuration:
- Mega Reformer Frame: Heavy-duty reinforced steel structure
- Maximum Load Capacity: 300kg per unit
- Resistance System: High-strength commercial spring system
- Surface Treatment: Anti-corrosion powder coating
- Certification: CE + ISO
- Customization: Studio logo & brand color
- Production Lead Time: 15 days
- Shipping Time to UK Port: 30–35 days
Each Mega Reformer was configured for continuous daily high-frequency usage in commercial environments.
Factory Production & Quality Control Process
All 10 Mega Reformers followed our standard commercial-grade production procedure:
- Raw Material Inspection – Steel frame thickness and tensile strength tested.
- Welding & Frame Assembly – Full-penetration welding for high-load areas.
- 72-Hour Structural Aging Test – Continuous load simulation under real-use conditions.
- Manual Functional Inspection – Spring tension, pulley alignment, noise control.
- Protective Packaging – Multi-layer foam + reinforced export wooden crate.
- Container Loading Inspection – Photos and video recorded for each unit.
This entire process ensured that every Mega Reformer met commercial safety and durability standards before shipment.
Installation & Studio Setup
The client chose on-site local installation, based on our detailed installation manual and video guidance.
- Total units installed: 10 Mega Reformers
- Installation time: 1 working day
- Functional testing: Completed within 24 hours after installation
All units passed final load and movement tests before the studio’s official opening.
Results After 4 Months of Use
After 4 months of daily operation, the client reported:
- Zero structural failures
- Smooth operation under high-intensity group training
- No abnormal spring noise
- Daily usage: 5–7 classes per day
- Increased class occupancy rate compared with previous equipment
Client Feedback
“The Mega Reformers are extremely stable even under high-intensity training. The delivery speed and quality exceeded our expectations.”
After 5 months, the studio placed a second order of 8 additional Mega Reformers for expansion.
Who This Configuration Is Suitable For
✅ Highly Suitable For:
- HIIT Pilates studios
- Functional training studios
- High-frequency group class environments
- Commercial gyms with heavy daily usage
❌ Not Recommended For:
- Home users with limited space
- Low-frequency private studios
- Budget-only buyers without commercial load requirements
Summary
This UK project demonstrates how a properly configured Mega Reformer system can support high-intensity training safely, efficiently, and profitably. With CE & ISO certification, 300kg load capacity, and stable structural design, this configuration has proven its reliability in real commercial use.
If you are planning a Mega Reformer studio in Europe and require a safe, durable, and fast-delivery solution, this project offers a practical reference.
